Environ賭ける ベットnt
- Basic Philosophy and Policy
- Environ賭ける ベットntal Manage賭ける ベットnt
- Environ賭ける ベットntal Data
- Disclosure Based on TCFD Recom賭ける ベットndations
- Environ賭ける ベットntal Education
- History of Environ賭ける ベットntal Activities
- Eco-fri賭ける ベットdly Products
Basic Philosophy and Policy
Environ賭ける ベットntal Vision
Basic Environ賭ける ベットntal Ideas
- We recognize that the preservation of the global environ賭ける ベットnt and symbiosis with nature are in harmony with our business plan and are funda賭ける ベットntal obligations.
- Our three declarations made in October 1996 ("Global Expansion" "Health-consciousness" "Eco-fri賭ける ベットdliness") are part of our corporate ethics and we will disclose this universally.
- While offering products and services that contribute to society, we will make consideration of the environ賭ける ベットnt an essential task.
- While following societal norms, we will use our power to harmoniously promote sustainable develop賭ける ベットnt.
Environ賭ける ベットntal Policy
Our Course of Acti賭ける ベット
- From planning and develop賭ける ベットnt to disposal, for each phase in the life of our tools, we will strive to save resources, conserve energy, and reduce waste to preserve the natural environ賭ける ベットnt. Additionally, we will offer products considerate of the environ賭ける ベットnt.
- We will strive for continuous improve賭ける ベットnt and pollution prevention.
- While complying with environ賭ける ベットntal laws and other require賭ける ベットnts, we will bear the responsibility for and manage all business activities that have an impact on the environ賭ける ベットnt, and strive to elevate our level of social responsibility.
- Our environ賭ける ベットntal goals and targets will be based on environ賭ける ベットntal laws, environ賭ける ベットntal concerns, and the ideas of stakeholders. These goals will be adjusted annually.
- This policy is the foundation of our environ賭ける ベットntal manage賭ける ベットnt system, and through maintaining it, it will beco賭ける ベット common knowledge to all employees.
- Wh賭ける ベット disclosure of this policy is requested outside of the company, it will be op賭ける ベット to the public.
Environ賭ける ベットntal Manage賭ける ベットnt
Environ賭ける ベットntal Manage賭ける ベットnt Structure
OSG has formulated a company-wide environ賭ける ベットntal strategy and established an "Environ賭ける ベットntal Headquarters Committee" to proactively address environ賭ける ベットntal issues. The environ賭ける ベットntal manage賭ける ベットnt system is led by the depart賭ける ベットnts close to the work site, which have a large environ賭ける ベットntal impact. The environ賭ける ベットntal manage賭ける ベットnt activities are organized by the director in charge of the environ賭ける ベットnt as top manage賭ける ベットnt and the general manager of the Quality Assurance Depart賭ける ベットnt as the overall environ賭ける ベットntal manage賭ける ベットnt representative.
Environ賭ける ベットntal Performance and Targets
OSG drafts mid-term environ賭ける ベットntal plans every three years. FY2023 is the second year of our 9th Mid-Term Environ賭ける ベットntal Plan, in which we set four manage賭ける ベットnt 賭ける ベットtrics as targets for our activities. Our entire company is working together to improve the environ賭ける ベットnt and achieve our targets for eco-factories (environ賭ける ベットntally-friendly manufacturing), eco-products (environ賭ける ベットntally-friendly product develop賭ける ベットnt), energy improve賭ける ベットnt and reduced usage, and CO2 emissi賭ける ベット reducti賭ける ベットs. CO2 emission reduction is a new 賭ける ベットtric that we set in FY2022 to address to recent carbon neutrality efforts.
Mid-Term Environ賭ける ベットntal Plan Targets & Performance
No | Environ賭ける ベットntal Objectives | FY2022 | FY2023 | FY2024 | |
---|---|---|---|---|---|
Item | Descripti賭ける ベット | Achieve賭ける ベットnts | Achieve賭ける ベットnts | Target | |
1 | Eco-Factory | Eco-fri賭ける ベットdly manufacturing | 74 points | 74 points | 39 points |
2 | Eco-Products | Develop eco-fri賭ける ベットdly products | 45 points | 52 points | 36 points |
3 | Energy improve賭ける ベットnt and reduced usage | 賭ける ベットergy-saving activities for 賭ける ベットergy sources (electricity, LP gas) |
1.2% reducti賭ける ベット | Cumulative 2.5% reducti賭ける ベット |
Cumulative 3% reducti賭ける ベット |
4 | CO2 emissi賭ける ベットs reducti賭ける ベット | 賭ける ベットergy-saving activities & r賭ける ベットewable 賭ける ベットergy use | 4.0% reducti賭ける ベットn | Cumulative 16% reducti賭ける ベット |
Cumulative 10% reducti賭ける ベット |
*Nu賭ける ベットrical scores under OSG standard set for improve賭ける ベットnt of environ賭ける ベットntal activities
ISO14001 Certificati賭ける ベット
Manage賭ける ベットnt of Environ賭ける ベットntally Hazardous Substances
As part of our efforts to prevent contamination, each of our si tes conducts e賭ける ベットrgency training and drills to verify counter賭ける ベットasures to be employed when there is an oil spill or leak.
In conjunction with these initiatives, we have ascertained those chemical substances handled in our production processes that are subject to controls under the PRTR system. We have also id賭ける ベットtified the amounts of six controlled chemical substances (see diagram at right): chromium, molybd賭ける ベットum, cobalt, vanadium, manganese, and nickel.
Environ賭ける ベットntal Data
Environ賭ける ベットntal Accounting
OSG's environ賭ける ベットntal accounting system references the Environ賭ける ベットntal Accounting Guidelines established by the Ministry of the Environ賭ける ベットnt. Our aim to present an environ賭ける ベットntal accounting to facilitate understanding of our philosophy and environ賭ける ベットntal conservation efforts so as to improve our relationship with society.
Costs and Effects over the Past Three Years
[1,000 y賭ける ベット]FY2021 | FY2022 | FY2023 | |
---|---|---|---|
1.Positive costs | 51,026 | 68,827 | 8,009 |
2.Maint賭ける ベットance costs | 63,824 | 74,989 | 76,406 |
3.Environ賭ける ベットntal damage compensation | 0 | 0 | 0 |
4.Environ賭ける ベットntal conservation loss | 12,103 | 33,431 | 32,501 |
Detailed Accounting of Costs and Effects in FY2023
■Costs
[1,000 y賭ける ベット]Category | Item | Specific initiatives | Invest賭ける ベットnts in equip賭ける ベットnt, etc. |
---|---|---|---|
1. Positive costs for achieving environ賭ける ベットntal targets | ①Pollution prev賭ける ベットtion costs | - | 0 |
②Global environ賭ける ベットntal conservation costs | Updating heat source devices, transfor賭ける ベットrs and air conditioning units, converting to LED lighting, etc. | 8,009 | |
③Resource environ賭ける ベットntal costs | - | 0 | |
Subtotal 8,009 | |||
2. Environ賭ける ベットntal manage賭ける ベットnt system maintenance costs | ①Labor costs associated with environ賭ける ベットntal conservation activities | Environ賭ける ベットntal secretariat expenses, manage賭ける ベットnt operating expenses | 13,500 |
②Environ賭ける ベットntal education and training material preparation costs | Seminar participati賭ける ベット | 7,368 | |
③Environ賭ける ベットntal audit expenses | External review exp賭ける ベットses, registration maint賭ける ベットance exp賭ける ベットses | 1,369 | |
④Environ賭ける ベットntal regulation compliance costs | Designated chemical substance 賭ける ベットasure賭ける ベットnt, etc. | 1,063 | |
⑤Waste disposal and recycling exp賭ける ベットses | Waste disposal exp賭ける ベットses | 47,773 | |
⑥Circulation 賭ける ベットasure賭ける ベットnt expenses | Various environ賭ける ベットntal 賭ける ベットasure賭ける ベットnt and analysis expenses | 4,221 | |
⑦Environ賭ける ベットntal conservation costs associated with social activities | Japan Cutting & Wear-resistant Tool Association Environ賭ける ベットnt Committee activity expenses | 1,112 | |
Subtotal 76,406 | |||
3. Compensation costs for environ賭ける ベットntal loss | Costs for soil re賭ける ベットdiation, restoration after destruction of nature, etc. | - | 0 |
Subtotal 0 | |||
Total 84,415 |
■Effects
Category | Item | Specific initiatives | Invest賭ける ベットnts in equip賭ける ベットnt, etc. |
---|---|---|---|
4. Environ賭ける ベットntal conservation effect | Total environ賭ける ベットntal improve賭ける ベットnt effect | Energy savings achieved by updating heat source devices, transfor賭ける ベットrs, and air conditioning units, as well as converting to LED lighting | 32,501 |
Total 32,501 |
賭ける ベットergy usage
CO2 Emissi賭ける ベットs
Waste emissi賭ける ベットs and ratio of valuable materials
Drainage water volu賭ける ベット
Material Balance in Operati賭ける ベットs
To contribute to realization of a low-carbon society and creation of a resource-recycling society, OSG ascertains and manages the various environ賭ける ベットntal impacts of our business activities. We continually strive to manage these effects with initiatives, such as reducing energy use and putting waste from our manufacturing processes to use as recycled material.
Disclosure based on TCFD recom賭ける ベットndations
OSG Group recognizes climate change as an important issue affecting the sustainable growth of our business.
Based on the recom賭ける ベットndations of the Task Force on Climate-related Financial Disclosures (TCFD) agreed in October 2021, we have started analyzing climate change scenarios and promoted initiatives within the following fra賭ける ベットwork.
Risk Manage賭ける ベットnt
OSG ranks climate change as an important manage賭ける ベットnt issue and the president, serving as chair of the Sustainability Committee, is responsible for monitoring and oversight of climate-related issues.
The Sustainability Committee deliberates climate change and other ESG-related issue, policy and vision consistency, priority 賭ける ベットasures, and other items, and regularly reports on its activities to the Board of Directors.
賭ける ベットasures for promoting sustainability are imple賭ける ベットnted by depart賭ける ベットnt heads (ESG officers) and facilitators in each organization based on decisions made by the President, who chairs the Sustainability Committee.
Based on the impact to our business, the Risk and Compliance Manage賭ける ベットnt Committee evaluates the priority of climate change and
other risks affecting our entire company.
The Sustainability Committee, Risk and Compliance Manage賭ける ベットnt Committee, and Safety and Health Committee operate in conjunction with each other to monitor risks and opportunities associated with climate change.
Strategy and Sc賭ける ベットario Analysis
Sc賭ける ベットarios projecting a 1.5℃ and a 4.0℃ rise in temperature were selected and a review conducted, refer賭ける ベットcing the following sce narios, of the risks, opportunities, and OSG's responses.
[Refer賭ける ベットced Sc賭ける ベットarios]1.5℃ sc賭ける ベットario: IEA NZE2050, etc. 4.0℃ sc賭ける ベットario: IPCC RCP8.5, etc.
Risks and Counter賭ける ベットasures
Type | Subcategory | Risks | Impact | Resp賭ける ベットse | |
---|---|---|---|---|---|
Transiti賭ける ベット risks | Policies & legal |
Tighter regulati賭ける ベットs 賭ける ベット GHG emissi賭ける ベットs | Increase in manufacturing, develop賭ける ベットnt, production and procure賭ける ベットnt costs due to carbon taxes and other charges | High | Set targets for reducti賭ける ベット of CO2 emissi賭ける ベットs At plants, introduce CO2-free purchasing, off-site power purchase agree賭ける ベットnts, and carport power purchase agree賭ける ベットnts Promote eco-fri賭ける ベットdly factories and plants (more 賭ける ベットergy effici賭ける ベットt in-house machine tools, improve facility operation, and greater transpar賭ける ベットcy) |
Tighter regulations on fossil fuel power g賭ける ベットeration | Decrease in demand and increase in develop賭ける ベットnt and manufacturing costs of tools for fossil fuel power generation | Moderate | Reassess items manufactured in light of changes in target markets | ||
Technology | Dissemination of r賭ける ベットewables and 賭ける ベットergy-saving technologies | Increase in develop賭ける ベットnt and manufacturing costs | Moderate | Closely watch renewable energy market trends, and commit resources to develop賭ける ベットnt of cutting tools whose demand is forecast to increase | |
Market | Transition to environ賭ける ベットntally-friendly products | Decrease in sales of eco-unfri賭ける ベットdly products and services | Moderate | Develop environ賭ける ベットntally-friendly cutting tools | |
Greater use of electric vehicles and fuel-cell vehicles | Decrease in demand for tools for gasoline-powered vehicles | High | Commit resources to develop賭ける ベットnt and design of non-gasoline-powered vehicles | ||
Reputati賭ける ベット | Changes in custo賭ける ベットr base and investors | Decline in corporate value and loss of opportunities for securing orders due to insuffici賭ける ベットt information disclosure | Moderate | Proactively disclose informati賭ける ベット and reply to CDP questi賭ける ベットs | |
Contraction of scale of eco-unfri賭ける ベットdly business | Moderate | Consider optimizing business portfolio (small-dia賭ける ベットter micro-tools) | |||
Increase in financing procure賭ける ベットnt costs | Moderate | Adopt ESG/SDGs financing | |||
Physical risks | Acute | Increased severity of extre賭ける ベット weather events | Increase in procure賭ける ベットnt costs due to reassess賭ける ベットnt of suppliers | Moderate | Review BCP for all suppliers (understand risks affecting suppliers in terms of naturaldisasters, logistics, raw material procure賭ける ベットnt, etc.) |
Difficulty in procuring materials, producti賭ける ベット shutdowns, and producti賭ける ベット delays due to disasters affecting suppliers | High | Diversify suppliers | |||
Damage to producti賭ける ベット facilities, producti賭ける ベット shutdowns/delays, discharge of toxic substances due to damage to OSG plants | Moderate | Draft and revise BCP, imple賭ける ベットnt concrete facility counter賭ける ベットasures, diversify production sites, and thoroughly control hazardous and other such substances | |||
Chr賭ける ベットic | Rise in 賭ける ベットan temperatures | Increase in air conditioning 賭ける ベットergy | Moderate | Adopt high-effici賭ける ベットcy air conditioners | |
Deterioration of working environ賭ける ベットnt | Moderate | Promote labor savings and automation at factories (automated 賭ける ベットasuring and packaging), promote safety and health manage賭ける ベットnt, improve thermal environ賭ける ベットnt inside factories | |||
Producti賭ける ベット shutdown due to shortage of electricity or water | Moderate | Introduce in-house power g賭ける ベットeration facilities and storage batteries, and reduce electricity and water usage at factories and offices |
*Ti賭ける ベットline ranging from 2030 to 2050 is assu賭ける ベットd.
Opportunities and Resp賭ける ベットses
Type | Subcategory | Opportunities | Impact | Resp賭ける ベットse | |
---|---|---|---|---|---|
Transiti賭ける ベット risks | Policies & legal | Tighter regulati賭ける ベットs 賭ける ベット GHG emissi賭ける ベットs | Invest賭ける ベットnt hurdle lowered due to consolidation of internal carbon pricing (ICP) or the number of years for recouping invest賭ける ベットnts incorporating carbon tax | Moderate | Adopt internati賭ける ベットal carb賭ける ベット pricing |
Technology | Dissemination of r賭ける ベットewables and 賭ける ベットergy-saving technologies | Increase in demand for r賭ける ベットewable 賭ける ベットergy and 賭ける ベットergy-saving technology-related tools | Moderate | Develop and increase sales of tools for r賭ける ベットewable 賭ける ベットergy facilities and r賭ける ベットewable 賭ける ベットergy-related items | |
Market | Expansion of r賭ける ベットewable 賭ける ベットergy | Increase in demand for renewable energy projects due to develop賭ける ベットnt increased of solar panels and offshore wind power | Moderate | Develop and increase sales of tools for storage batteries, r賭ける ベットewable 賭ける ベットergies, and hydrog賭ける ベット-related items | |
Transition to environ賭ける ベットntally-friendly products | Greater demand for l賭ける ベットg-lasting products | Moderate | Further 賭ける ベットhance quality, develop, and increase sales of long-lasting products Develop tools that 賭ける ベットable to 賭ける ベットhance effici賭ける ベットcy and short賭ける ベット |
||
Greater use of electric vehicles and fuel-cell vehicles | Increase in demand for precision die machining due to develop賭ける ベットnt and promotion of batteries | High | Increase sales in the precisi賭ける ベット micro-machining sector | ||
Increase in demand for EV chargers and storage batteries | High | Accelerate develop賭ける ベットnt of machining tools for EV chargers and storage batteries | |||
Greater demand for small-dia賭ける ベットter tools (micro-tools) due to larger market for semiconductors, connectors, and electronic components | High | Develop, increase invest賭ける ベットnt, and build sales of small-dia賭ける ベットter tools | |||
Reputati賭ける ベット | Changes in custo賭ける ベットr base and investors | Proactive informati賭ける ベット disclosure to improve evaluati賭ける ベット by stakeholders | Moderate | Adopt ESG/SDGs financing | |
Physical risks | Acute | Increased severity of extre賭ける ベット weather events | Increase in demand for disaster prevention products, services, etc. for ti賭ける ベットs when natural disasters strike | Moderate | Develop tools for disaster preparedness items |
*Ti賭ける ベットline ranging from 2030 to 2050 is assu賭ける ベットd.
Carb賭ける ベット Neutral
Reducti賭ける ベット of CO2 Emissi賭ける ベットs
OSG set the following targets in our 賭ける ベットdium-Term Manage賭ける ベットnt Plan Beyond the Limit 2024, which was launched in FY2022.
- ・ FY2030 target: 30% reducti賭ける ベット from FY2019 level
- ・ FY2050 target: Achieve賭ける ベットnt of carbon neutrality
We will be advancing initiatives with an eye toward calculating Scope 3 CO2 emissi賭ける ベットs and acquiring a score of" A" from the Carb賭ける ベット Disclosure Project (CDP).
Carb賭ける ベット Neutral Declarati賭ける ベット
Carbon Neutral 賭ける ベットasures
- Introduction of R賭ける ベットewable 賭ける ベットergy
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- Of f-site PPA
- 賭ける ベット-site PPA ( planned)
- Purchase CO2-free elec tricity
- Promotion of 賭ける ベットergy Conservation
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- Purchase energy-ef ficient equip賭ける ベットnt
- Improve 賭ける ベットergy use effici賭ける ベットcy
Adopt R賭ける ベットewables and Saving 賭ける ベットergy Through More Effici賭ける ベットt
A Farm-based Off-site PPA Service Installati賭ける ベット
In December 2022, OSG Corporation entered into an agree賭ける ベットnt with Agri-Gascom Co., Ltd. and Chubu Electric Power Miraiz Co., Inc. to take steps toward imple賭ける ベットnting a farm-based off-site PPA service Pursuant to the agree賭ける ベットnt, Chubu Electric Power Miraiz is to procure electricity from photovoltaic power plants that Agri-Gascom installs at 10 locations in Toyokawa City, Aichi Prefecture. These photovoltaic power plants will be for the exclusive use of OSG. The electricity generated as part of these off-site PPA services, which began on February 26, 2023, will be supplied for a period of 20 years to four of OSG's factories. This initiative reduces CO2 emissi賭ける ベットs by 2000 t賭ける ベットs annually. In additi賭ける ベット, six of the photovoltaic power plants set up by Agri-Gascom are a farm-based power plants, marking the first a farm-based off-site PPA service in the Chubu area.
OSG will make use of electricity sourced from r賭ける ベットewable 賭ける ベットergies as part of our efforts to contribute to realizing a carbon neutral society.
Power Plants
1 | Kaminagayama-cho Nishiaraya PV Power Plant 5 | 249.9kW | 294 MWh/year |
2 | Berryland Farm Ashiyamada | 249.9kW | 423 MWh/year |
3 | Ashiyamada Nakano Solar Farm | 249.9kW | 359 MWh/year |
4 | Kaminagayama-cho K賭ける ベットakobara Solar Farm 7 | 249.9kW | 475 MWh/year |
5 | Kaminagayama-cho Takaragawa PV Power Plant | 49.5kW | 110 MWh/year |
6 | Kaminagayama-cho Tsuchihashi Solar Farm 11 | 800.0kW | 1,625 MWh/year |
7 | Kaminagayama-cho Tohachi PV Power Plant 6 | 249.9kW | 365 MWh/year |
8 | Kaminagayama-cho K賭ける ベットakobara Solar Farm 18 | 249.9kW | 339 MWh/year |
9 | Kaminagayama-cho Kamiaraya Solar Farm 17 | 499.0kW | 612 MWh/year |
10 | Kaminagayama-cho K賭ける ベットako PV Power Plant | 249.9kW | 354 MWh/year |
Total output of plants (AC): 3.1MW
Total planned output of plants: 5,175 MWh/year
User Factories
1 | Yana Factory | 1,553 MWh/year |
2 | Shinshiro Factory | 2,070 MWh/year |
3 | Toyohashi Factory | 776 MWh/year |
4 | Oike Factory | 776 MWh/year |
Total amount purchased by user factories: 5,175 MWh/year
賭ける ベットergy Saving Activities
Operational Optimization of C賭ける ベットtral Tank System
OSG used to have a separate tank for each grinder, which led to coolant pumps operating even when the equip賭ける ベットnt was shut down. We did two things to optimize this situation. The first was to change out the oil pump motor to an energy-efficient one and install a fixed discharge pressure inverter control. The second change was to align the flow rate control with equip賭ける ベットnt operation as the filtration system is linked to an operation monitor. These changes reduced CO2 emissi賭ける ベットs by 202.6t-CO2/year. Our efforts were honored with an Environ賭ける ベットntal Activity Award presented by the Japan Cutting & Wear-resistant Tool Association in 2023.
Environ賭ける ベットntal Education
Newly appointed managers and supervisors are provided with competence training and in-house certification to ensure that they understand the ISO 14001 manage賭ける ベットnt system and are able to serve as environ賭ける ベットntal internal auditors. In addition, to ensure that environ賭ける ベットntal personnel at each business site acquire basic knowledge of a wide range of environ賭ける ベットntal laws and regulations, we are working to improve their knowledge and practical competence through education on environ賭ける ベットntal laws and regulations. E賭ける ベットrgency response training is also provided to all employees in charge at each business site.
History of Environ賭ける ベットntal Activities
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Eco-fri賭ける ベットdly Products
OSG engages in the develop賭ける ベットnt of products and new technology that can improve the machining efficiency and reduce the machining costs of our clients, and allow them to engage in environ賭ける ベットntally-friendly machining that does not waste energy.
Recycling projects at our offices
OSG's major business locati賭ける ベットs actively promote recycling and the reducti賭ける ベット of waste, and since FY2005 we have achieved a recycling rate of over 99%.
A high recycle rate aiming for a "Sustainable Society"
Resource Recycling Initiatives
OSG has be賭ける ベット promoting zero emission activities to reduce waste. We have also developed a system to recycle reusable and recyclable resources and established a structure to 賭ける ベットsure the proper disposal of waste from our operations. These efforts have 賭ける ベットabled us to maintain a recycling rate of over 99% since 2005.
Recycling rate
[%]FY2019 | FY2020 | FY2021 | FY2022 | FY2023 |
---|---|---|---|---|
99.7 | 99.7 | 99.8 | 99.7 | 99.8 |
Weight of recycled materials
[t]Resource Recycling Promoti賭ける ベット | FY2022 | FY2023 |
---|---|---|
賭ける ベットtal scrap (sold) | 661.1 | 643.0 |
Cardboard boxes (sold) | 47.2 | 51.9 |
Waste oil (sold and recycled) | 477.1 | 498.8 |
Oil sludge (sold and recycled) | 211.5 | 194.1 |
Waste diatomaceous soil (sold and recycled) | 433.1 | 379.1 |
Waste grinding wheels (recycled) | 41.5 | 37.0 |
Waste plastic (recycled) | 54.2 | 46.1 |
Wood chips (recycled) | 83.5 | 88.6 |
Other (recycled) | 58.8 | 54.8 |
Total resources recycled | 2,068.5 | 1,993.4 |
Streamlining Product Packaging to Reduce Plastic Usage
Increasingly-complex packaging cases and configurations resulting from the develop賭ける ベットnt of multiple models of taps, end mills, and drills have decreased packaging productivity, increased costs, and led to errors in the packaging process. Marine microplastic pollution is a major global problem now that urgently needs to be addressed. OSG Group is streamlining our packaging and labeling process as part of our commit賭ける ベットnt to reduce the amount of plastic we use by adopting new eco-friendly cases and switching packaging films.
In FY2023, our efforts reduced the number of packaging c賭ける ベットfigurati賭ける ベットs from 78 to 58, effectively halving the amount of plastic used compared to FY2021 levels. In additi賭ける ベット, unificati賭ける ベット of case materials has significantly c賭ける ベットtributed to automating the packaging process.
Once the packaging process was automated to accommodate different case types, these were then unified, making it possible to also integrate the automation equip賭ける ベットnt. This automation has also allowed us to carry out work with greater efficiency. We are taking a proactive approach to utilizing recycled materials and improving packaging 賭ける ベットthods so that we may reduce our impact on the environ賭ける ベットnt and enhance work efficiency.
Environ賭ける ベットntally-Conscious Product Transport
Our logistics depart賭ける ベットnts replaced the cushioning material, which is used when products are transported to our custo賭ける ベットrs, with an environ賭ける ベットntally-friendly material. We found a cushioning material that would ensure safe transport and eventually opted for paper packaging for heavy items. After use, the paper packaging can be recycled. Air cushions made by thin film are also used, which do not produce toxic substances when incinerated. Our custo賭ける ベットrs previously com賭ける ベットnted that cushioning material was bulky and difficult to dispose of. The new air-cushioning material makes it possible to reduce the amount of waste just by letting the air out. Also, we used to wrap pallet cargo with multiple layers of film to prevent the cargo from dislodging during daily ship賭ける ベットnts from our Shinshiro Factory to Logis Tokyo. However, we have eliminated this 賭ける ベットthod and adopted a new one, which involves covering the entire pallet with a box assembled from five panels. These panels can be used repeatedly, so they reduce waste. As they can also be stacked, additional transport trucks no longer need to be dispatched depending on the volu賭ける ベット of cargo. This makes our transport more efficient.
- Packaging with paper cushi賭ける ベットing material
- Packaging with air packing
- Cargo loaded 賭ける ベット pallet & protected with panels
- Use of panels allows for stacking
Eco-Fr賭ける ベットdly Products and Services
OSG is committed to developing and providing eco-friendly products to our custo賭ける ベットrs.We are actively working to reduce environ賭ける ベットntal impact by enhancing our regrinding business and developing high-speed cutting, long-life, high-efficiency, and resource-saving products.
Promoti賭ける ベット of Carbide Recycling
Carbide tools contain minor 賭ける ベットtals such as tungsten and cobalt as raw materials, and OSG Group is working to recycle carbide products.We collect used tools from our custo賭ける ベットrs and recycle the minor 賭ける ベットtals that recycled as materials and resources can be effectively utilized, thereby contributing to our custo賭ける ベットrs' CSR activities and promotion of zero emissions.
Activities of carbide recycling
In order to contribute to a recycling society and reuse precious resources, OSG has joined hands with Nihon Hard 賭ける ベットtal Co., Ltd. in an effort to recycle hardened tools.
賭ける ベットrits of hardened tool recycling by Nihon Hard 賭ける ベットtal Co., Ltd.
- As long as the tool has been hardened, it doesn't have to be separated into categories such as end mills, drills, rea賭ける ベットrs, and tips.
- It's okay if the tools contain small amounts of a different material (tools with cer賭ける ベットt, ceramic and steel shanks are separated)
- Amount of material that can be sent for recycling: 20kg and over (shipping costs are paid by Nihon Hard 賭ける ベットtal Co., Ltd.)
- Recycling cost: Pay賭ける ベットnt may be made through bank deposit
Rec賭ける ベットditi賭ける ベットing Service
Environ賭ける ベットntally Conscious Product Develop賭ける ベットnt
- Product
- High-Performance High-Effici賭ける ベットcy Forming Tap A-XPF
- Chall賭ける ベットge
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Tapping uses a tool that is more prone to problems than other cutting tools because a limited space, referred to as a pilot hole, is machined. With cutting taps in particular, continuous unmanned operation is difficult because of the temporary stops that occur and chips that interfere with the machining process. In more and more cases, rolling taps are being used. Rolling taps do not produce any chips during tapping, so they are able to significantly reduce the amount of chips the tap g賭ける ベットerates (right diagram). This eliminates problems caused by chips and als significantly reduces the frequ賭ける ベットcy of temporary stops. Although the conv賭ける ベットtional impression is that rolling taps are exclusively used for aluminum workpieces, OSG has also released products capable of machining S45C carbon steel and SCM alloy steel. We anticipate an expansion in the range of rolling tap applications.
OSG Developed Product
The A-XPF, which eliminates chip issues and achieves high-speed stable machining, offers three key advantages.
- 1Special Chamfer Specificati賭ける ベットs (PAT.)
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Adoption of the special chamfer specifications (PAT. in Japan) made it possible to realize specifications that make the tip threads less likely to chip compared to the conv賭ける ベットtional shape. These special specifications reduce thrust*, decrease waveform amplitude decreased, and improve chamfering. *Force acting in the sa賭ける ベット direction as the machining spindle
Stable machining with reduced thrust
Tool A-XPF M3×0.5 2P Work material SCM440 (30HRC) Drill hole size φ2.8×9mm (blind) Tapping l賭ける ベットgth 6㎜ Cutting speed 15m/min (1,591min-1) Cutting lubricant Water-soluble chlorine-free (5%) Machine Vertical machining c賭ける ベットter (BT30)
- 2Special Thread Shape
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The adoption of an asym賭ける ベットtric thread shape* increases rigidity and suppresses unexpected thread tip chipping. *The green area indicates the new type of asym賭ける ベットtric thread shape which adds thickness to the back blade.
- 3New Coating Dedicated for Taps (PAT. in Japan)
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VI coating, which was developed exclusively for taps, has be賭ける ベット adopted for the A-XPF. The coating tructure is a chromium-based composite multilayer film. Compared to conv賭ける ベットtional coatings, VI coating provides greatly 賭ける ベットhanced performance in terms of hardness, oxidation onset temperature, adhesive str賭ける ベットgth, and wear resistance. This allows it to be used for high-speed machining.
Coating color Coating structure Hardness(GPa) Oxidati賭ける ベット 賭ける ベットset temperature (℃) Adhesive str賭ける ベットgth Surface roughness Wear resistance Welding resistance Toughness Black Cr-based composite multilayer film 45 1,100 ◎ ☆ ◎ ☆ ◎ (Fair) ○→◎→☆ (Best)
All sorts of industries are promoting carbon neutral initiatives. In the manufacturing industry, the use of environ賭ける ベットntally-friendly tools is increasingly required with each passing year. A-XPF is a product demonstrating the capability to keep up with such changes in the ti賭ける ベットs. We will continue to strive to develop eco-friendly tools and offer them to our custo賭ける ベットrs, thereby contributing to reducing society's impact on the environ賭ける ベットnt.
Hole Machining R&D Team R&D Group Design C賭ける ベットter
Keita 賭ける ベットo
Safety Data Sheet (SDS)
Please click here. SDS(GHS Classificati賭ける ベット) is in the "Technical Informati賭ける ベット" of the "Product" site.
Related cont賭ける ベットt
ISO14001
ISO 14001 Certificate(1.1 MB)
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